More sorghum, and corn

I have been trying all the available sorghum varieties, to see which ones yield the best and make decent syrup. This year it’s “Dale”, versus Sugar Drip and Mennonite from past crops. It is really fast growing, and has big seed heads:

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I originally planted Cherokee White Eagle corn in the center, then decided to add a row of sorghum on the outside to deter 2-legged varmints.  It worked, you can’t see the corn on the inside and the grain is rocking. I planted it the first week of June and it’s almost ready.  I tried planting sunflowers in that area, but only three seeds made it out of a hundred I sowed. Must be the soil, the same seeds did just fine in a planter of potting soil. I will run the syrup in August, maybe it will be sweeter than the Mennonite. BTW I used last season’s syrup to make molasses cookies, they were pretty good but still had a tang to them.

I think I need to start the sunflowers in trays, or augment the soil. It’s too clayey and dry I guess.  I tried a young ear of corn, it’s edible but not sweet. This is more of a dent corn, so it will need to finish and be dried for flour (which was the point).

Sorghum syrup making on a small scale

I posted on this before, but promised to return to it and get a better tasting syrup. I accomplished the task, here’s the highlights:

Sorghum varieties

I used Sugar Drip last time, this made beautiful looking juice/syrup BUT tasted gamey and unedible. I bought some different ones, 6 altogether but Mennonite was what got planted in quantity. The others were 2-3 plants each for seed for next time.  Turns out that Mennonite worked well, the plant is “late maturing” which means it doesn’t make ripe seed until really late in the season (late October). There are lots of others but I have yet to run syrup from them, maybe over the next few seasons I’ll try them but most did not grow too well. I’m hesitant to plant those, to avoid crop failure and a wasted season.

Cane trimming

Here’s some pics of the process. Basically you wait until the seed heads are light or dark brown, cut them off for seed or to mill into flour (soon to happen on this blog).  Once the canes are headed, cut a few inches above the ground (that lower part is dry of juice), strip the leaves, and using a knife remove them outer husk. That part is usually dry and moldy, you  don’t want it to get into the juice. Cut the canes into pieces small enough to load into the press ( assuming you made one like mine).

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The juice press

Press partway, load more until the press is about half full of cane. Then crank down until the juice stops. Remove the waste, repeat. You will need about 4000 PSI on the cane to extract the juice, any less will waste most of it. I don’t see how the roller mills work, you need an incredible amount of force to carry this out and I can’t see how they are effective. Plus they haven’t been made  for 100 years, and need a draft animal to operate. It’s not practical to use these for small plots, you need a modern hydraulic press like this one.

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I changed the design a bit from last time; the ram goes in the top vs the bottom and attaches via a pipe with 6 set screws. Same setup though. BTW whoever designed the original (an oil press from the 70s) was retarded, it made no sense to have it upside down and to drill that many holes in the body. The liquid only runs out the lower half of the press, so the upper can be solid and you can use maybe half the number of holes. Plus you need a way to easily remove the slug, so I made a plate held by two screws. Easy to pop off and clean.  I made a 6×6 square version, but my hydraulic press didn’t have anywhere near the force required. I would have needed 72 tons of force, mine is 12 and only produced a pathetic trickle of juice.  I can buy a 50 ton jack, but I’ll need a much heftier frame. We will see, I doubt if I need this much capacity so I might use a 5 inch pipe to keep it realizeable.

Juice settling and pH balance

I found a major source of the foul taste, starch granules. Reading some 1880s literature gave me the clue that I needed to add a base to bind the  starch so it forms an insoluble complex and can settle out as a precipitate. The starch burns during the boiling, and it  gives the syrup a “strong” taste.  Here’s a link to a modern version:

https://www.researchgate.net/profile/Gillian_Eggleston/publication/279184208_Case_Study_Commercialization_of_Sweet_Sorghum_Juice_Clarification_for_Large-Scale_Syrup_Manufacture/links/568ab60e08ae1e63f1fbe6dc/Case-Study-Commercialization-of-Sweet-Sorghum-Juice-Clarification-for-Large-Scale-Syrup-Manufacture.pdf

I found I didn’t need to add the carbon, or make up milk of lime per the link, just add small amounts of powdered calcium hydroxide (CaOH) until the pH indicated slightly basic on my swell multicolor litmus papers.  I messed up the first batch, I didn’t discover the starch problem until after I boiled it. Note how the raw juice looks like river water:

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The entire batch was FULL of cloudy crud after boiling, adding the base magically made it fall out:

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I was able to pipette the upper layer off, and then ran the bottom part through our old friend the coffee filters to do the rest. It wasn’t the right way to do it, but it worked.  I had about 15 plants left that were too green to harvest, when those were ready I followed the procedure and added CaOH (lime) to the raw juice:

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This is what I’m talking about, Willis! The starch all came out and I easily drew off the supernate, and it boiled off to a nice clear syrup.  Well, clear but dark like differential oil. That’s a consequence of the base, it darkens the syrup but is essential for taste. As for that, it is now edible but still not close to corn syrup. I had some on pancakes, I could eat them but would not want a lot of it. I think it would be best in some baked goods, like cookies or bread. I will try different varieties of sorghum to see if I can get it a bit lighter, it’s plenty sweet but has that funky note. But way better than the first batch. BTW this stuff is very molasses-like, not as strong but isn’t something modern people use a lot of.

Finally, I noticed the syrup is runny even though I cooked it down to 240 F on the candy thermometer. The old timers say 228 is the end point, but I’m not convinced. I’ve seen vague references to runniness on line, but I have no clue.

 

Sorghum Syrup Making (small scale)

I can’t believe I forgot to post this, the most photogenic of all the stuff I’ve  done so far!  As background, this was a 4×4′ plot of Sugar Drip Sorghum, planted in mid-May. I spaced the plants about 8″ apart, and tilled up the clay with a top dress of nitrogen. All the plants came up great, no real need for water.

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I cut the canes with garden shears, trimmed the seed pods, and then cut the canes into pieces to fit the oil press.

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This was loaded into the hydraulic press, with a stainless drip pan to catch the raw juice.

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After a long time of loading the way too small press, I got a cup of raw sorghum juice. You can see the starch and flotsam in the liquid, I didn’t let it settle which was a mistake. I did use a very fine mesh coffee filter on the juice, but it doesn’t get the starch grains out. IMG_1577

This was then boiled down in a small pot, skimming off all the green scum (this is supposed to be vital to keep it from tasting terrible). I used a wood spoon, there may be a better way but it seemed to work OK. It tends to stick to the sides where you can tease it off and dispose of it, sort of messy process.

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The end result was a quarter cup of syrup, which was not fully boiled down so maybe 1/5 or 1/6 had I done it right. If you leave too much water, it develops mold right away. Mine did this in less than 3 weeks at room temperature, so didn’t get a chance to taste it on food. I did another small batch using later canes, it tasted gamey and I literally could not eat more than a few bites.

I think I need to get the canes at the “soft dough” stage, let the juice settle, strain thought a paper filter, then filter again. It may be that this stuff just tastes bad and that’s why we all eat cane or corn syrup versus sorghum. I vaguely recall my dad buying a jug of this when I was a kid, and that it was inedible.